TITAN next generation ethanol and the decarbonisation of our skies

Revised: Steve Walker 20.04.2025

TITAN: Next-Generation Ethanol and the Decarbonisation of Our Skies

As aviation and transport fuel regulations tighten across Europe, second-generation ethanol (2G EtOH) has emerged as a cornerstone in the EU’s clean fuel strategy. At the heart of this transition is TITAN, a bio-engineering platform that transforms forest waste into renewable fuel, replacing petroleum-based inputs with high-value, low-emission alternatives.

TITAN is not just a plant — it is a statement of intent. It reflects a deep commitment to energy sovereignty, local feedstock utilisation, and a truly circular economy. It also represents a strategic leap forward for Poland’s aviation sector, offering a domestic solution to one of Europe’s most urgent climate compliance challenges.

2G Ethanol: The Core of TITAN’s Mission

TITAN’s primary objective is the production of advanced, non-food-based 2G EtOH, sourced entirely from waste forest biomass. This includes residues left on the forest floor, non-virgin woody biomass, and materials historically destined for landfilling or low-grade combustion.

Using a proprietary Hydrogen Producer Gas (HPG) to Targeted Microbial Fermentation (TMF) process, TITAN extracts renewable carbon and hydrogen from biomass, converting it into 2G EtOH with near-zero refinery emissions and no fossil fuel input. The platform’s dual HPG island architecture ensures continuous and decentralised gas supply for both electricity/heat and fermentation feedstock.

This modular structure allows TITAN to function as a standalone, grid-independent, smoke-free, zero-coal facility, setting a new benchmark for carbon-negative industrial energy systems.

SAF Rollout and the Alcohol-to-Jet Pathway

The second phase of TITAN’s rollout will focus on producing Sustainable Aviation Fuel (SAF) through the Alcohol-to-Jet (AtJ) pathway. The AtJ process refines TITAN’s 2G ethanol into Jet-A1 compliant, drop-in aviation fuel, ready to blend at refuelling depots across Europe. The first ten TITAN installations produce enough 2G EtOH to supply an AtJ refinery producing Jet-A1 and Biodeisel

This development is perfectly aligned with the ReFuelEU Aviation Regulation, which mandates all EU airports begin blending sustainable aviation fuels starting at 2% in 2025, rising to 6% in 2030, 20% by 2035, and 28% by 2050. Airlines that do not comply must pay penalties.

TITAN’s SAF production will therefore not only enable Polish airlines to comply — it will allow them to lead. By producing SAF locally, Poland can secure its own fuel supply, reduce its carbon intensity per flight, and offer intercontinental connections from a net-zero baseline.

How the First Ten TITAN Platforms Will Unlock More Wind and Solar for the Polish Grid

Erik Wilde from Berkeley, CA, USA, CC BY-SA 2.0

Warsaw 20 May 2025

The future of Poland’s Green Energy Transition

Poland’s energy transition depends not only on building more solar and wind farms, but on ensuring these resources can be safely and reliably connected to the national grid. The TITAN platform, developed by Syngas Project offers a breakthrough solution: modular, rural-based energy infrastructure that enables the grid to absorb more intermittent renewables while delivering jobs, resilience, and fuel sovereignty.

The first ten TITANs are now entering deployment, each with a rated electrical output of 10 MWe, supported by 10 MW of reserve dispatchable capacity. These systems are specifically located in rural areas, where Poland’s grid is weakest and decentralised energy is most urgently needed. TITAN acts as a local grid stabiliser, absorbing local intermittency and enabling nearby wind and solar systems to feed clean power into the grid safely.

Each TITAN site creates more than 50 direct jobs, plus a wider network of local supply chain opportunities—from biomass harvesting and transport to equipment servicing and biochar sales. These installations form the backbone of a new rural energy economy, anchored in forest and agricultural waste streams.

How HPG+TMF Invented Lifestacking

Warsaw, 12 May, 2024

Lifestacking: A Value Proposition for Carbon Sovereignty

In the post-carbon era, success will not be defined by how much we extract from the Earth, but by how intelligently we reuse what we already have. That’s the principle behind “Lifestacking”, a new industrial model enabled by the integration of Hydrogen Producer Gas (HPG) and Targeted Microbial Fermentation (TMF). Developed and deployed by the Syngas Project, this approach doesn’t just recycle energy or materials; it recycles carbon, intelligently and endlessly.

The Problem with Linear Carbon Use

In traditional energy and industrial systems, carbon is a one-way ticket: extracted, combusted, emitted. Even so-called “green” solutions often fail to close the loop. They burn biomass and call it renewable, or capture CO2 only to inject it underground, removing it from the cycle entirely. These models fail to recognise the value of carbon as a feedstock, especially in a world where biology is ready to do the work.

How Lifestacking Works

Lifestacking is a process stack, a layered system where every step adds value, compounds efficiency, and deepens impact. The synergy between HPG and TMF unlocks a cascading value chain that transforms waste carbon into Fuel, Chemicals, Materials, and Nutrients (FCMN). But unlike traditional processes, nothing is burned or discarded. Instead, carbon is passed along, reprocessed, and transformed.

Warmth is Wealth: Rebuilding Poland’s Forgotten Towns through Renewable Heat and a New Rural Economy

Fix the Heat, and We Fix Economic Growth

Poland’s 400+ licensed district heating systems are not just engineering relics of a bygone era—they are also anchors for future prosperity. Many still run on coal or imported gas. Others are underfunded, deteriorating, and disconnected from the sweeping energy transition taking place in Warsaw or Berlin. But behind each rusting pipeline and coal-fired chimney is an opportunity: to decarbonise, regenerate, and redistribute.

Replacing district heating doesn’t just cut emissions. It lights the fire of a new economy—one rooted in local biomass, in new forms of clean hydrogen-rich gas, in circular carbon chemistry, and in the industrial capabilities of Poland’s people. This is not just about technology. It is about dignity, sovereignty, and equitable growth.

TITAN and ASMARA: Platforms for Change

The TITAN and ASMARA platforms, developed by Syngas Project and backed by strategic international partners, are not just cleaner energy systems. They are instruments of regeneration. Together, they deliver:

  • Smokeless, dispatchable heat and electricity through advanced gasification (HPG),
  • Second-generation ethanol and other fuels via targeted microbial fermentation (TMF),
  • Bio-based alternatives to imported chemicals, materials, and proteins,
  • Local employment across harvesting, logistics, engineering, and fermentation sciences,
  • And critically: a stable platform for economic development in places that globalisation left behind.

Each TITAN is modular and self-contained. It runs on regional forest residue, agricultural waste, or sorted urban waste streams. Each ASMARA complements TITAN by valorising complex municipal solid waste in urban zones. Together, they replace dependency with resilience—foreign fuel with local ingenuity.