After AI – Warm Robots

The Machines That Heal—and the Circular Economy They’re Building

She looks almost human. Porcelain skin, careful eyes, anatomical symmetry—delicate, not threatening. A beautiful contradiction. The image evokes a future we’ve long imagined: robots that walk beside us, feel with us, care for us.

But this isn’t the warm robot we meant.

Because the real warm robots—ours—don’t smile or stand. They don’t blink, speak, or age.
They are microbes.
Alive, invisible, programmable.

They live in tanks. They breathe carbon. They manufacture the building blocks of the post-pollution world: fuels, chemicals, nutrients, and materials. And now, aided by generative AI, they are evolving—stacking complexity, mimicking natural processes, and operating with the efficiency of the human brain and the regenerative elegance of skin and bone.

We call this new capability Industrial Lifestacking.
It’s not robotics. It’s regeneration.
Not imitation—but biological infrastructure, scaled.

The Living Stack

Long before artificial intelligence could speak, microbes were building. While generative models were still learning language, fermentation vessels were already producing ethanol, biodegradable polymers, and essential proteins from nothing more than carbon waste and biological design.

What makes this possible is a structure we call the Living Stack—a three-layered system that turns industrial chaos into organic precision:

AI serves as the design layer, where biological systems are mapped, metabolic pathways are simulated, and yield efficiency is optimised.
Gene Editing functions as the software layer, rewriting microbial DNA to perform intentional functions—from synthesising alcohols to building amino acid chains.
Targeted Microbial Fermentation (TMF) forms the hardware layer, where gas-fed microbes in controlled environments transform design and code into physical product.

This stack doesn’t run on electricity alone. It runs on carbon. It doesn’t output noise or abstraction. It outputs life.

From Waste to Sovereignty Alternatives – Chinese Hamster Ovary (CHO) Cells

From Waste to Sovereignty: How TITAN and ASMARA Build Europe’s New Biomanufacturing Landscape

TITAN and ASMARA are not just platforms for converting waste into energy. They are flexible, modular bio-manufacturing hubs designed to anchor a new industrial landscape—one built on sovereignty, sustainability, and regional regeneration.

At their core is a powerful integration of Hydrogen Producer Gas (HPG) and Targeted Microbial Fermentation (TMF)—a pairing that unlocks the ability to produce a vast spectrum of high-value outputs: fuels, bioplastics, chemicals, proteins, and even advanced medical bioproducts like CHO (Chinese Hamster Ovary) cells.

But more importantly, these platforms offer a way to reindustrialise rural Europe, create high-quality employment in overlooked regions, and reduce the continent’s dependence on imported fuels, chemicals, and biopharmaceutical precursors.

Syngas Project Pioneering Solutions for a Healthier Future

 Mr Hyde

Reclaiming Insulin Sovereignty: TITAN and ASMARA Platforms for Mass Biomanufacturing in Europe

Breaking the Cartel: Insulin, Inequality, and the Opportunity for European Leadership

At the heart of the global diabetes crisis lies a quiet but devastating monopoly: a life-saving medicine held hostage by a handful of manufacturers. Despite insulin being off-patent for decades, just three global pharmaceutical giants dominate the market—dictating pricing, supply, and access. This concentration of control has limited the availability of affordable insulin, especially in regions already under economic pressure.

In the United States, insulin prices have soared beyond reason. Europe, including Poland and other Central and Eastern European nations, now faces similar systemic risks: rising diabetes rates, increasing healthcare costs, and inadequate local production capacity. But amid this crisis lies a chance to rewrite the pharmaceutical supply chain—through a bold, sovereign European solution: the TITAN and ASMARA platforms.

The Insulin Crisis: A Manufactured Scarcity

Insulin is not a rare or exotic molecule. It has been biosynthesised for over 40 years using recombinant DNA technology. The science is well-understood. The demand is clear. And yet, millions of people globally still struggle to access it due to pricing structures, regulatory lock-ins, and lack of local production.

  • Patients ration insulin to make it last—resulting in amputations, blindness, kidney failure, and death.
  • Governments overspend on cartel-priced imports—diverting budgets from prevention and education.
  • Local biomanufacturing is nearly nonexistent—especially in rural or post-industrial regions where new health infrastructure is most needed.

Europe’s current strategy, relying on imports and foreign-owned production, offers no resilience, no price control, and no autonomy.

TITAN and ASMARA: A Platform for Pharmaceutical Sovereignty

The TITAN (rural) and ASMARA (urban) platforms are not pharma factories in the traditional sense. They are modular, circular, multi-output bio-industrial systems. Originally designed to transform biomass and waste into hydrogen producer gas (HPG) and ethanol, these platforms now represent the future of distributed biomanufacturing—including insulin.

Each platform features:

  • Renewable, 24-hour power and heat, generated from local waste streams
  • Targeted Microbial Fermentation (TMF) stations, already capable of industrial protein synthesis
  • CO₂-ready infrastructure for enhanced fermentation using waste or captured carbon
  • A scalable, cookie-cutter design that enables low-cost replication across the EU

By adding a dedicated pharmaceutical-grade fermentation unit, any TITAN or ASMARA site can pivot to produce biosynthetic insulin using engineered microbial strains like E. coli or yeast—in clean, stable, sovereign-controlled conditions.

This isn’t hypothetical. TITAN’s ethanol lines already handle 50,000 litres per day. The same bioreactors and feedstock management protocols can be adapted to pharmaceutical production with minimal redesign.

Ammonia Apocalypse: “Tackling Looming Crisis Amidst EU Farmer Strikes”

Syngas AI Series No. 2: Fixing the Ammonia Dilemma Amidst Geo-Political Turmoil

As global tensions rise with Russia’s invasion of Ukraine, the repercussions have extended beyond geopolitical borders, impacting the delicate balance of resource supply and demand. One significant casualty has been the supply of natural gas, a lifeline for many nations, particularly affecting the agricultural sector in Poland and its reliance on ammonia for food production. In this edition, we explore how the Syngas Project’s TITAN platform, coupled with microbial fermentation of nitrogen-fixing bacteria, can offer a sustainable solution to the ammonia dilemma.

The Struggle for Ammonia Supply

The conflict’s ripple effect has been felt keenly in Poland, where sanctions have constrained the supply of natural gas, subsequently affecting ammonia availability for farmers. Ammonia is a vital component for fertiliser production, crucial for sustaining scaled agricultural productivity and ensuring food security.

The way AI is transforming our business is how we are transforming our industry

Unlocking the Future: Syngas Project’s TITAN and the Evolution of Sustainable Bioeconomy

Steve Walker Warsaw 27:11:2023

In the heart of Poland, Syngas Project, in collaboration with technical partners and innovators, is embarking on a groundbreaking journey, tendering the first of twelve TITAN installations poised to revolutionize the utilization of forest waste. This endeavour is not just about energy production but the orchestration of a holistic supply chain, strategically designed to yield more than 500,000 litres per day of Sustainable Aviation Fuel (SAF) and Biodiesel through the Alcohol-to-Jet (ATJ) pathway. The vision extends beyond conventional paradigms, with a keen focus on next-generation outcomes propelled by cutting-edge technologies like CRISPR.

In April 2023, the European Union approved the ReFuelEU Aviation proposal which imposes blending mandates on synthetic fuels for aviation, increasing from 0.7% in 2030 to 28% in 2050.

Setting the Stage: TITAN’s Forest Waste Transformation

TITAN, the cornerstone of Syngas Project’s innovative portfolio, is not merely a waste-to-energy solution; it is a catalyst for systemic change. The first twelve TITAN installations are strategically positioned to convert forest waste, addressing the environmental challenge of residues from clear-cut logging activities. By harnessing this otherwise underutilized resource, TITAN is poised to deliver a daily output of 2nd generation ethanol (2G EtOH), laying the foundation for a sustainable supply chain.

Supply Chain Dynamics: From Forest Waste to SAF and Biodiesel

The supply chain orchestrated by Syngas Project and its technical partners is a symphony of efficiency and sustainability. As TITAN transforms forest waste into 2G EtOH, this high-value bioethanol becomes a precursor for the production of SAF and Biodiesel. The Alcohol-to-Jet pathway, a proven and eco-friendly method, unlocks the potential to cater to the aviation industry’s growing demand for sustainable alternatives. The envisioned daily output of more than 500,000 litres is a testament to the scalability and impact of TITAN in shaping the renewable energy landscape.

Beyond Conventional Boundaries: CRISPR and Next-Generation Outcomes

In the quest for sustainability, Syngas Project’s technical partners and innovators stand at the forefront of innovation, utilizing advanced tools like CRISPR to engineer microbes for multiple high-yield outcomes. Bacteria, yeast, and other microorganisms, traditionally associated with specific functions, are now being reprogrammed to serve a broader purpose. This groundbreaking approach allows for the customization of microbial behavior, opening avenues for the production of not only fuels but also chemicals and polymers.