After AI – Warm Robots

The Machines That Heal—and the Circular Economy They’re Building

She looks almost human. Porcelain skin, careful eyes, anatomical symmetry—delicate, not threatening. A beautiful contradiction. The image evokes a future we’ve long imagined: robots that walk beside us, feel with us, care for us.

But this isn’t the warm robot we meant.

Because the real warm robots—ours—don’t smile or stand. They don’t blink, speak, or age.
They are microbes.
Alive, invisible, programmable.

They live in tanks. They breathe carbon. They manufacture the building blocks of the post-pollution world: fuels, chemicals, nutrients, and materials. And now, aided by generative AI, they are evolving—stacking complexity, mimicking natural processes, and operating with the efficiency of the human brain and the regenerative elegance of skin and bone.

We call this new capability Industrial Lifestacking.
It’s not robotics. It’s regeneration.
Not imitation—but biological infrastructure, scaled.

The Living Stack

Long before artificial intelligence could speak, microbes were building. While generative models were still learning language, fermentation vessels were already producing ethanol, biodegradable polymers, and essential proteins from nothing more than carbon waste and biological design.

What makes this possible is a structure we call the Living Stack—a three-layered system that turns industrial chaos into organic precision:

AI serves as the design layer, where biological systems are mapped, metabolic pathways are simulated, and yield efficiency is optimised.
Gene Editing functions as the software layer, rewriting microbial DNA to perform intentional functions—from synthesising alcohols to building amino acid chains.
Targeted Microbial Fermentation (TMF) forms the hardware layer, where gas-fed microbes in controlled environments transform design and code into physical product.

This stack doesn’t run on electricity alone. It runs on carbon. It doesn’t output noise or abstraction. It outputs life.

Leveraging Direct Air Capture (DAC) for Targeted Microbial Fermentation

Harnessing PEGASUS: Direct Air Capture Meets HPG + TMF in the Race to Regenerate Carbon

How TITAN and ASMARA transform carbon from problem to product in line with EU priorities

As Europe confronts rising temperatures, tightening emissions targets, and increasing resource instability, a fundamental shift is underway: carbon is no longer seen only as waste, but as feedstock. This shift is visible in new industrial strategies, circular economy goals, and bioeconomy frameworks—but it needs infrastructure to deliver.

That’s where PEGASUS, a modular Direct Air Capture (DAC) system developed for integration with the TITAN and ASMARA platforms, enters the picture. It offers a breakthrough solution: capturing carbon from the air or industrial sources and transforming it into fuels, chemicals, materials, or even nutrients, via the microbial fermentation infrastructure already embedded within TITAN and ASMARA.

This is not speculative. It is already working in pilot, and it fits squarely within existing and forthcoming EU directives.

TITAN and ASMARA: Carbon-Circular by Design

TITAN, built for rural zones, converts forest and agricultural waste into hydrogen-rich gas (HPG) and uses microbial fermentation (TMF) to convert that gas into second-generation ethanol, biochemicals, and energy. ASMARA performs the same function in urban areas using sorted municipal solid waste (MSW). These platforms are modular, scalable, and already aligned with Europe’s Green Deal, REPowerEU, and Fit for 55 objectives.

Adding PEGASUS enhances these platforms by introducing a steady, high-purity stream of captured CO₂, which TMF microbes can metabolise directly. Rather than storing the carbon underground, as most current DAC-to-CCS models propose, PEGASUS routes the carbon into productive pathways—ensuring economic as well as ecological value.

This becomes especially powerful when blending CO₂ from multiple sources. For example:

  • Captured emissions from cement or steel plants (typically high in volume but lower in purity),
  • Ambient CO₂ captured via PEGASUS DAC (typically lower in volume but high in purity).

Blending both streams produces an optimised fermentation feedstock suitable for high-volume biofuels or specialised bio-based outputs. In fact, the purity of DAC opens entirely new metabolic pathways, allowing the production of advanced molecules such as bio-based solvents, high-purity organic acids, or even smart proteins like insulin analogues and bioactive lipids.

This is not just a carbon-negative process. It is biomanufacturing from thin air.

Syngas Project Pioneering Solutions for a Healthier Future

 Mr Hyde

Reclaiming Insulin Sovereignty: TITAN and ASMARA Platforms for Mass Biomanufacturing in Europe

Breaking the Cartel: Insulin, Inequality, and the Opportunity for European Leadership

At the heart of the global diabetes crisis lies a quiet but devastating monopoly: a life-saving medicine held hostage by a handful of manufacturers. Despite insulin being off-patent for decades, just three global pharmaceutical giants dominate the market—dictating pricing, supply, and access. This concentration of control has limited the availability of affordable insulin, especially in regions already under economic pressure.

In the United States, insulin prices have soared beyond reason. Europe, including Poland and other Central and Eastern European nations, now faces similar systemic risks: rising diabetes rates, increasing healthcare costs, and inadequate local production capacity. But amid this crisis lies a chance to rewrite the pharmaceutical supply chain—through a bold, sovereign European solution: the TITAN and ASMARA platforms.

The Insulin Crisis: A Manufactured Scarcity

Insulin is not a rare or exotic molecule. It has been biosynthesised for over 40 years using recombinant DNA technology. The science is well-understood. The demand is clear. And yet, millions of people globally still struggle to access it due to pricing structures, regulatory lock-ins, and lack of local production.

  • Patients ration insulin to make it last—resulting in amputations, blindness, kidney failure, and death.
  • Governments overspend on cartel-priced imports—diverting budgets from prevention and education.
  • Local biomanufacturing is nearly nonexistent—especially in rural or post-industrial regions where new health infrastructure is most needed.

Europe’s current strategy, relying on imports and foreign-owned production, offers no resilience, no price control, and no autonomy.

TITAN and ASMARA: A Platform for Pharmaceutical Sovereignty

The TITAN (rural) and ASMARA (urban) platforms are not pharma factories in the traditional sense. They are modular, circular, multi-output bio-industrial systems. Originally designed to transform biomass and waste into hydrogen producer gas (HPG) and ethanol, these platforms now represent the future of distributed biomanufacturing—including insulin.

Each platform features:

  • Renewable, 24-hour power and heat, generated from local waste streams
  • Targeted Microbial Fermentation (TMF) stations, already capable of industrial protein synthesis
  • CO₂-ready infrastructure for enhanced fermentation using waste or captured carbon
  • A scalable, cookie-cutter design that enables low-cost replication across the EU

By adding a dedicated pharmaceutical-grade fermentation unit, any TITAN or ASMARA site can pivot to produce biosynthetic insulin using engineered microbial strains like E. coli or yeast—in clean, stable, sovereign-controlled conditions.

This isn’t hypothetical. TITAN’s ethanol lines already handle 50,000 litres per day. The same bioreactors and feedstock management protocols can be adapted to pharmaceutical production with minimal redesign.

Why we need be concerned for LOT, not CPK

Rafał M. Socha

Friday 26 January, Warsaw Poland.

Syngas Project has been at the forefront of innovation with the development of the TITAN platform in Poland for almost a decade; specifically tailored for the production of 2nd generation ethanol (2G EtOH), a vital intermediary for fuelling Sustainable Aviation Fuel (SAF) refineries.

Despite the urgency of the situation, the groundbreaking TITAN platform finds itself still sitting on the sidelines, facing the challenge of not yet finalising the allocation of funding required to propel it through the final leg of the EPC tender. This step is crucial in making TITAN investment-ready and leading to groundbreaking, initiating a 25-year-plus construction roll-out. The financial hurdle currently faced by the project puts it in a state of uncertainty, which is particularly frustrating given the imminent 2% EU Sustainable Aviation Fuel (SAF) mandate scheduled for next year and the daunting 20% EU SAF mandate for 2030 looming on the horizon. TITAN’s potential to revolutionise SAF production in Poland and contribute to meeting these mandates makes the need for support and the release of funding even more pressing.

As the destiny of CPK teeters on the brink, the imperative to address LOT’s Sustainable Aviation Fuel (SAF) requirements becomes increasingly urgent. With each passing moment of delay, the pressure mounts on an already precarious situation, akin to an inflated balloon atop the proposed 46 billion Euro bill for CPK. Time is of the essence, and failure to swiftly meet LOT’s SAF needs jeopardises not only the realisation of CPK’s vision but also risks losing an airline and leaving behind a significant financial burden. Swift action is essential to avert this outcome and ensure the sustainable future of aviation in Poland.

ASMARA: Unlocking Pandora’s Box for Municipal Waste

The problem with MSW is the three C’s: Comingled, Cogglomerated and Contaminated

Pandoras Box

In mythology, Pandora’s Box released the world’s evils. In the case of ASMARA, opening the box reveals something far more hopeful: the transformation of society’s most problematic waste streams into usable, nature-like resources. At its core, ASMARA is a hydrogen producer gas (HPG) and fermentation platform tailored for the complex challenge of Municipal Solid Waste (MSW). It is TITAN’s urban twin—engineered for cities, built for resilience, and future-proofed for circularity.

The ASMARA Breakthrough: Turning Plastic Waste into Resource

Most cities today are drowning in non-recyclable plastic waste—films, containers, food packaging, multi-layer composites, and even rubber tires, often contaminated with paper labels or bonded with incompatible polymers. These conglomerates clog sorting lines, evade recycling plants, and are routinely landfilled or incinerated.

ASMARA turns this problem on its head.

Unlocking the Future: Syngas Project’s TITAN and the Evolution of Sustainable Bioeconomy

Steve Walker Warsaw 27:11:2023

In the heart of Poland, Syngas Project, in collaboration with technical partners and innovators, is embarking on a groundbreaking journey, tendering the first of twelve TITAN installations poised to revolutionize the utilization of forest waste. This endeavour is not just about energy production but the orchestration of a holistic supply chain, strategically designed to yield more than 500,000 litres per day of Sustainable Aviation Fuel (SAF) and Biodiesel through the Alcohol-to-Jet (ATJ) pathway. The vision extends beyond conventional paradigms, with a keen focus on next-generation outcomes propelled by cutting-edge technologies like CRISPR.

In April 2023, the European Union approved the ReFuelEU Aviation proposal which imposes blending mandates on synthetic fuels for aviation, increasing from 0.7% in 2030 to 28% in 2050.

Setting the Stage: TITAN’s Forest Waste Transformation

TITAN, the cornerstone of Syngas Project’s innovative portfolio, is not merely a waste-to-energy solution; it is a catalyst for systemic change. The first twelve TITAN installations are strategically positioned to convert forest waste, addressing the environmental challenge of residues from clear-cut logging activities. By harnessing this otherwise underutilized resource, TITAN is poised to deliver a daily output of 2nd generation ethanol (2G EtOH), laying the foundation for a sustainable supply chain.

Supply Chain Dynamics: From Forest Waste to SAF and Biodiesel

The supply chain orchestrated by Syngas Project and its technical partners is a symphony of efficiency and sustainability. As TITAN transforms forest waste into 2G EtOH, this high-value bioethanol becomes a precursor for the production of SAF and Biodiesel. The Alcohol-to-Jet pathway, a proven and eco-friendly method, unlocks the potential to cater to the aviation industry’s growing demand for sustainable alternatives. The envisioned daily output of more than 500,000 litres is a testament to the scalability and impact of TITAN in shaping the renewable energy landscape.

Beyond Conventional Boundaries: CRISPR and Next-Generation Outcomes

In the quest for sustainability, Syngas Project’s technical partners and innovators stand at the forefront of innovation, utilizing advanced tools like CRISPR to engineer microbes for multiple high-yield outcomes. Bacteria, yeast, and other microorganisms, traditionally associated with specific functions, are now being reprogrammed to serve a broader purpose. This groundbreaking approach allows for the customization of microbial behavior, opening avenues for the production of not only fuels but also chemicals and polymers.

How Dark Hydrogen became the New Green

The “new green hydrogen” is “dark bio-hydrogen”, so called after the dark fermentation bio-manufacturing process which creates it green because its manufacture and existence are entirely organic, renewable and waterless. 

We choose to go to the moon JFK 1962 Moonshot Speech
60 years on from JFK moonshot speech

One small step ahead of carbon capture and storage CCS replacing it instead with capture and transformation CCT, thus taking the capture and recycling of waste carbon to the next level is a giant leap for mankind. 60 years on from JFK’s moonshot speech and on its anniversary Joe Biden announced the cure for cancer is the new moonshot and its through bio-technology transformation that will get us there.

TITAN and ASMARA incorporate two technologies on one platform, waste to hydrogen producer gas + microbial fermentation to manufacture fuel, chemical and material products. CCT is a well-proven process for recycling both the carbon at the smoke stack, in the waste we produce and in the waste we throw away as it is for the carbon we have already produced. We are presented with a truly value-added proposition because recycling the carbon we already have obviates the need to dig up more carbon. Through converting solid waste into producer’s gas and CCT emission technology to recycle carbon in the producer’s gas through, microbial fermentation, we can reproduce all of the products we currently manufacture from oil and gas, where the likes of transport fuels, plastics and fertilisers are produced with far less environmental impact. In manufacturing, this great array of products as an added bonus, large quantities of waterless green hydrogen is recovered as a byproduct.        

Dark bio-hydrogen presents a disruptive edge to the idea of hydrogen as an energy carrier because it does not burden our ever-depleting water supply, instead, hydrogen is recovered from changing the state of organic feedstock through a proprietary, bio-manufacturing process where carbon-rich waste biomass or bio-waste is transformed from solid state to a gaseous state and as a feedstock for fermentation.  


Syngas Projects TITAN and ASMARA: “Primed for Carbon Capture Integration”

Warsaw 6 October 2023

In the dynamic landscape of waste transformation, TITAN and ASMARA emerge as adaptive forward-compatible platforms proficient in converting solid waste into producers’ gas, and from hydrogen producers’ gas via microbial fermentation into new and better fuels, chemicals and materials. In a realm where innovation meets sustainability, these platforms unfold a compelling narrative ideal springboards within the realm of Carbon Circular Recycling (CCR).

Future-Proofing for CO2 Integration and Direct Air Capture: A Forward-Thinking Move?

Syngas Project strategically future-proofed TITAN and ASMARA to not only accommodate the intake of third-party CO2 waste from carbon capture devices but also kick-start direct air capture initiatives for CCR. Designed as forward-looking models, these platforms seamlessly integrate with the needs of future carbon capture entrepreneurs, ensuring adaptability for evolving technologies.

“The value proposition for the Direct Air Capture Project is, assured low-cost renewable electricity on demand in addition to an assured long-term off-taker agreement for Co2. For Syngas Projects platforms it’s a valuable and reliable source of CO2 for conversion into new fuels, chemicals and materials.”