Premium SAF Begins with Premium Ethanol

From that foundation, Syngas Project will continue the TITAN rollout and introduce additional ethanol pathways only when they satisfy the required eligibility, lifecycle-emissions, sustainability, traceability and product-quality criteria.

The national objective is clear: more than 1.6 million litres of renewable ethanol, more than one million litres of Polish SAF, approximately 200,000 litres of renewable diesel and additional renewable refinery products every day.

One rollout creates two strategic industries

At full build-out, each TITAN Fermentation CAMPUS contains six principal conversion islands. Four Methanogenic islands produce renewable methane, while two Acetogenic islands produce 2G ethanol.

TITAN production systemOne completed TITAN CAMPUSFirst ten TITAN sites
Methanogenic islands440
Renewable methane100 MW constant capacity1 GW constant capacity
Acetogenic islands220
2G ethanol160,000 litres per day1,600,000 litres per day

These are not competing targets. They are created by the same platform rollout.

The Methanogenic side produces renewable gas for energy security, industrial fuel, dispatchable power and resilient gas logistics. The Acetogenic side produces the renewable alcohol required by the Alcohol-to-Jet pathway.

One rollout creates two strategic molecules.

This is the strength of Swing–Swing.

TITAN can direct Hydrogen Producer Gas towards renewable methane or renewable ethanol. As the complete fermentation stack develops, the platform can also support a growing portfolio of fuels, chemicals, materials and nutrients.

Four SAF contenders—and four different carbon stories

The aircraft ultimately receives specification-compliant aviation fuel. The market, however, examines the complete carbon story behind that fuel.

Simple 1G and 2G terminology does not describe every SAF pathway. It primarily distinguishes generations of biological feedstock. Industrial off-gas and e-fuels belong to different regulatory families.

SAF contenderPrincipal carbon sourceRegulatory positionPrincipal strengthPrincipal constraint
HEFAVegetable oils, used cooking oils and animal fatsFeedstock-dependent aviation biofuelEstablished commercial infrastructureFinite sustainable lipid supply and possible food-versus-fuel exposure
Industrial off-gasCO and CO₂ from industrial processesPotential recycled-carbon aviation fuel when qualifyingConverts existing industrial carbon into useful fuelFossil-carbon origin and pathway-recognition requirements
Syngas ProjectQualified forest residues and other non-food renewable carbonAdvanced or 2G aviation-biofuel pathway when qualifyingScalable domestic ethanol base load alongside renewable methaneRequires platform rollout, certification and refinery delivery
E-fuelsRenewable electricity, hydrogen and captured CO₂Synthetic aviation fuel or RFNBOLong-term pathway using renewable power and captured carbonVery high renewable-electricity, hydrogen and capital requirements

Under ReFuelEU Aviation, SAF can include aviation biofuels, synthetic aviation fuels and recycled-carbon aviation fuels. Each pathway remains subject to its applicable sustainability, lifecycle-emissions and certification requirements. European Commission: ReFuelEU Aviation

Different carbon. Different qualification. One aviation-fuel specification.

Why 2G ethanol supports premium SAF positioning

The key to the Syngas Project programme is the quality and origin of the ethanol.

TITAN does not depend upon food crops, sugar or first-generation agricultural alcohol. It produces second-generation ethanol from forest residues and other qualified forms of non-food renewable carbon.

That distinction creates potential premium value.

Once the finished aviation fuel has passed the required technical controls, the aircraft receives specification-compliant fuel. The physical safety and performance requirements do not change according to the origin of the carbon.

The premium positioning comes from the evidence behind the molecule.

Source of premium valueWhat must be demonstrated
Non-food carbonEligible renewable or recovered feedstock
Lifecycle performanceMeasured greenhouse-gas result across the complete pathway
Transparent originIdentified source, collection method and production batch
Chain of custodyVerifiable movement of carbon and ethanol through the supply system
Carbon accountingConsistent and auditable calculation methodology
SustainabilityCompliance with applicable European and voluntary certification criteria
Food-system protectionReduced exposure to food-versus-fuel concerns
Domestic supply securityScalable Polish and European production and logistics

The refinery does not improve a weak carbon origin after the ethanol arrives.

The premium begins upstream.

It begins with the correct carbon and continues through controlled Hydrogen Producer Gas production, Acetogenic fermentation, ethanol recovery, certification and rail delivery. The AtJ refinery then protects that value while converting the alcohol into aviation fuel.

Premium SAF positioning begins with premium certified 2G ethanol.

TITAN produces the renewable alcohol upon which that position is built.

Where the SAF margin begins

An integrated ethanol platform can create a stronger refinery position than a refinery purchasing all its ethanol at an external market price.

This advantage must be described carefully. A potential margin is not the same as profit.

Potential value driverCosts still requiring deduction
Integrated 2G ethanol productionHydrogen
Transfer value below external ethanol priceElectricity and process heat
SAF productionCatalysts and consumables
Renewable-diesel co-productOperations and maintenance
Renewable naphtha and chemical productsLogistics and storage
Carbon and sustainability valueCapital, financing and technology-licence costs

The final refinery economics will be established during technology selection, FEED, commercial contracting and financing. The purpose of the integrated model is to create a strong starting position—not to claim a guaranteed margin before those costs are known.

Designed to conform

Aviation is one of the most tightly controlled industries in the world. SAF must satisfy technical fuel specifications, but physical fuel quality is only one part of the qualification process.

Qualification gatePrincipal evidence
FeedstockEligibility, non-food status, origin, collection method and sustainability evidence
EthanolSpecification, batch identity, lifecycle result and chain of custody
Refinery processApproved pathway, controlled hydrogen and energy inputs, operating records and quality control
Finished SAFASTM conformity, blending control, final fuel testing and controlled dispatch

A technically effective carbon pathway may still fail to receive regulatory or commercial recognition if its origin, classification, lifecycle result or chain of custody cannot be demonstrated.

Syngas Project must therefore design for the market as it exists—not only for the market as we believe it should become.

Forest residues and other qualifying non-food carbon streams provide the clearest foundation for the initial SAF programme. They allow the carbon journey to be measured from collection through Hydrogen Producer Gas, Acetogenic fermentation, ethanol recovery, refinery conversion and final certification.

Additional carbon pathways will be admitted only when they demonstrate the required eligibility, lifecycle performance, traceability and product quality.

We do not ask aviation regulators, airlines or fuel suppliers to lower their standards.

We build the platform to meet them.

The feedstock must qualify. The ethanol must qualify. The refinery process must qualify. The finished SAF must qualify.

That discipline protects the value of TITAN 2G ethanol and the credibility of the complete Polish SAF programme.

Why ethanol comes before the refinery

TITAN completes the difficult upstream conversion close to the source of the renewable carbon.

Forest residues are collected and prepared. Gasification converts the prepared carbon into Hydrogen Producer Gas. Acetogenic microbial workers then convert that gas into 2G ethanol.

The AtJ refinery does not need to receive forest residues or Hydrogen Producer Gas. It receives a stable, measurable, certifiable and transportable renewable molecule.

This separation is fundamental to the programme.

It allows distributed TITAN sites to remain close to regional carbon supplies while refinery capacity is located around the infrastructure required for continuous aviation-fuel production.

Refinery-location requirementWhy it matters
National and international rail logisticsEthanol aggregation and finished-product dispatch
Low-carbon hydrogenHydrogenation and final fuel stability
Renewable electricityLifecycle performance and refinery operation
Process heat and coolingContinuous catalytic conversion
Water and wastewater systemsProcess-water management and recovery
Product storageEthanol, intermediates, SAF and co-products
Certified blendingConversion of the AtJ component into dispatchable aviation fuel
Aviation-fuel offtakeAccess to Polish and European markets
Specialist workforceRefinery operations, laboratories, maintenance and management
Expandable industrial landAdditional storage, refinery trains and future products

The result is a hub-and-spoke SAF system:

Distributed renewable-carbon conversion. Centralised aviation-fuel refining.

One national refinery or two complementary hubs

Syngas Project is evaluating two possible configurations for the Polish AtJ programme.

The first is one national-scale, expandable refinery capable of producing more than one million litres of SAF per day. The second is two complementary refinery hubs whose combined production crosses the same national threshold.

Decision factorOne national-scale refineryTwo complementary Polish hubs
Operating efficiencyMaximum concentration of equipment and personnelSome infrastructure and personnel duplication
Operational resilienceOne principal production centreGeographic and operating resilience
Ethanol transportNational aggregation to one destinationShorter average transport distances
Capital deploymentLarger initial refinery investmentPotential phased investment
Technical workforceOne concentrated specialist teamTwo specialist operating organisations
Laboratories and certificationOne central systemTwo coordinated systems
Maintenance and sparesCentralisedDuplicated or shared between hubs
Future expansionOne expandable refinery complexTwo directions for future TITAN and refinery growth
Product dispatchOne principal dispatch centreTwo distribution directions
Long-term capacityConcentrated expansionAdditional resilience and growth capacity

The final decision will depend upon secure land control, planning, utilities, rail logistics, hydrogen availability, workforce, refinery economics and long-term expansion capacity.

The precise locations and their individual advantages will remain confidential until the necessary land and commercial arrangements have been secured.

Returning aviation industry to its historic regions

Syngas Project is evaluating a small number of legacy industrial locations for the AtJ programme.

Each shortlisted region has a meaningful connection with important chapters in Polish or regional aviation history. That history matters, but it must be treated carefully.

We are not using the past as decoration.

We are building the next chapter.

Our intention is to return advanced aviation industry to regions that helped shape its development—this time through renewable carbon, biotechnology and Sustainable Aviation Fuel.

The shortlisted areas also offer the industrial space and rail connectivity required to aggregate ethanol from the expanding TITAN network and distribute certified aviation fuel towards Polish and European markets.

Their individual histories will be presented only when the sites can be publicly disclosed.

For now, we disclose the industrial ambition—not the addresses.

The history belongs to aviation.

The next chapter belongs to SAF.

Alcohol-to-Jet: established chemistry, new carbon

Alcohol-to-Jet is not based upon one new chemical reaction. It combines established refinery and petrochemical processes into a renewable aviation-fuel pathway.

What changes is the source of the carbon.

Instead of beginning with fossil crude oil, the Syngas Project pathway begins with renewable alcohol produced from qualified non-food carbon.

Principal chemical stageFunction
Alcohol dehydrationConverts ethanol into ethylene and reaction water
Ethylene purificationRemoves water, unconverted ethanol and trace impurities
OligomerisationJoins small ethylene molecules into longer aviation-range olefins
HydrogenationConverts reactive olefins into stable saturated hydrocarbons
FractionationSeparates aviation fuel, renewable diesel, naphtha and lighter products
Certification and blendingConfirms product quality and prepares the fuel for aviation logistics

Ethanol is an approved feedstock for AtJ-SPK under ASTM D7566 Annex A5. ICAO currently lists a maximum blend ratio of 50% for this pathway. ICAO: SAF conversion processes

The chemistry is established.

The industrial challenge is producing sufficient quantities of correctly certified, low-carbon ethanol and constructing refinery capacity capable of processing it continuously.

That is the purpose of the TITAN rollout.

How the AtJ refinery works

The complete public process description can be understood through seven controlled stages.

1. Ethanol reception and certification control

Certified 2G ethanol arrives from TITAN and other qualified platforms by rail tanker. Every delivery remains connected to its production batch and sustainability evidence.

Reception controlPurpose
Ethanol concentrationConfirms the principal feedstock specification
Water contentProtects downstream conversion
AcidityConfirms chemical stability
Trace contaminantsProtects refinery catalysts
Batch documentationConnects the physical delivery to production records
Sustainability certificationDemonstrates the applicable carbon and sustainability position
Chain of custodyPreserves traceability from carbon source to refinery

Accepted ethanol is transferred into segregated storage tanks.

The refinery receives a molecule, but it also receives the evidence demonstrating where that molecule came from.

2. Ethanol dehydration

Ethanol passes across a catalyst at a controlled temperature. The process removes water from the ethanol molecule and produces ethylene:

Ethanol → Ethylene + Water

This is why ethanol does not become jet fuel litre for litre. The oxygen contained in the ethanol leaves the process as water before the remaining carbon is assembled into hydrocarbon fuel.

The reaction water is recovered and treated within the refinery water system.

3. Ethylene purification

The ethylene stream is conditioned before entering the next catalytic stage.

Water, unconverted ethanol and trace impurities are removed or returned to the appropriate process stage. Consistent ethylene quality protects downstream catalysts and supports stable refinery operation.

4. Oligomerisation

Ethylene contains two carbon atoms. Aviation-fuel molecules require substantially longer hydrocarbon chains.

During oligomerisation, ethylene molecules are joined to create larger olefins within the required fuel range. Catalyst selection and operating conditions influence the balance between aviation fuel, renewable diesel, naphtha and lighter products.

This is the principal carbon-building stage of the AtJ refinery.

5. Hydrogenation and finishing

The longer olefin molecules react with hydrogen.

Hydrogenation removes their remaining chemical instability and produces saturated hydrocarbons suitable for final refining.

The Polish refinery programme will therefore require dependable low-carbon hydrogen alongside renewable electricity, process heat, cooling and water. Hydrogen demand, recovery and process integration will be fixed during technology selection and Front-End Engineering Design.

6. Fractionation

The finished hydrocarbon mixture is separated according to boiling range.

The refinery will be configured to maximise the aviation-fuel fraction while preserving the value of every co-product.

Refinery productProgramme-level objectiveFinal determination
AtJ-SPK aviation componentMore than 1,000,000 litres per dayTechnology selection, guaranteed yield and FEED
Renewable dieselApproximately 200,000 litres per dayCatalyst and fractionation strategy
Renewable naphthaQuantity determined during FEEDFinal product balance
Lighter hydrocarbonsRecovered for fuel or further processingRefinery configuration
Chemical intermediatesAdditional value streamTechnology and market demand

The renewable-diesel figure is a programme-level planning objective. The final product balance will depend upon the licensed AtJ technology, catalyst system, hydrogen use, process recycling and selected fractionation strategy.

Renewable naphtha and lighter hydrocarbons can become valuable feedstocks for chemical and material production.

The refinery is therefore not designed to create only one product. It is designed to preserve the value of every renewable hydrocarbon fraction.

7. Certification, blending and dispatch

The AtJ-SPK component must satisfy the applicable requirements of ASTM D7566 Annex A5 and the associated aviation-fuel quality controls.

After certified blending and confirmation that the final fuel meets the applicable conventional aviation-fuel specification, it can enter established airport and fuel-terminal logistics.

Final refinery capabilityFunction
Certified laboratoriesTest feedstock, intermediates and final products
Product-quality controlProtect fuel specification and operating consistency
Sustainability documentationPreserve the regulatory carbon position
Chain-of-custody managementConnect finished fuel with its qualifying inputs
Blending infrastructurePrepare the AtJ component for aviation use
Finished-fuel storageSegregate and protect certified product
Rail or pipeline dispatchConnect the refinery with fuel terminals and aviation markets

From 1.6 million litres of ethanol to one million litres of SAF

The refinery mass balance must be presented carefully.

Ethanol cannot convert into SAF on a one-for-one volume basis because oxygen is removed from the alcohol as water. The refinery also produces several valuable liquid-hydrocarbon fractions.

Final mass-balance factorWhy it matters
Selected AtJ technologyDetermines the licensed process configuration
Catalyst systemInfluences conversion and product selectivity
Hydrogen consumptionSupports finishing and affects operating cost
Process recyclingReturns unconverted material to the appropriate stage
Oligomerisation conditionsInfluence hydrocarbon chain length
Fractionation designDetermines the separation of SAF and co-products
Final product specificationsEstablish marketable product boundaries
SAF versus co-product strategyDetermines the commercial product balance

The guaranteed conversion yield and final ethanol requirement will be established during technology selection and FEED.

The first ten TITAN sites provide the initial 1.6-million-litre-per-day ethanol base load. They do not define the final limit of the refinery system.

The TITAN rollout continues beyond the first ten sites. Additional certified ethanol can also become available from other qualified Syngas Project platforms.

The national targets are therefore expressed as thresholds: 1.6 million litres-plus of 2G ethanol and one million litres-plus of SAF.

Carbon security through platform diversity

Syngas Project developed a family of platform options so that the refinery system does not remain permanently dependent upon one form of carbon.

PlatformCarbon familyPotential SAF-network role
TITANForest CarbonPrincipal certified 2G ethanol base load
ASMARAMunicipal CarbonSecond-tier pathway subject to recycled-carbon eligibility
IGNISAgricultural CarbonQualified non-food agricultural-residue pathway
AQUISWater CarbonRecovery of misplaced carbon and additional qualified ethanol potential
CUMULUSGaseous CarbonIndustrial and recycled-carbon pathway
STRATALegacy Carbon and MineralsSupporting recovery platform; no automatic SAF qualification
Renewable e-fuels (see saw partners)Renewable electricity, hydrogen and qualified carbonSynthetic fuel or renewable-alcohol pathway

Together, these platforms address the Misplaced Carbon Spectrum.

This diversity creates carbon security. If one carbon stream becomes constrained by season, geography, regulation, price or availability, the wider platform family can continue developing other qualified routes.

The refinery is therefore not tied permanently to one forest, one region, one residue or one carbon market.

More sources of renewable, recycled and recovered carbon are becoming aligned with fermentation and SAF production. This does not mean that every carbon source automatically qualifies.

Requirement for admission to the SAF networkEvidence required
Feedstock eligibilityApplicable European regulatory classification
Lifecycle performanceVerified greenhouse-gas calculation
Sustainability complianceApplicable certification and audit evidence
Chain of custodyTraceable batches and controlled transfers
Ethanol qualityCompliance with refinery-feedstock specification
AtJ compatibilityConfirmation against the selected licensed process

As certification systems, carbon accounting and conversion technologies develop, the portfolio of qualified carbon should expand.

Syngas Project has designed for that future.

We do not depend upon one form of carbon. We build platforms capable of aligning more carbon with productive use.

More qualified carbon means greater refinery security, greater flexibility and more SAF.

First-Tier and Second-Tier SAF supply

The two supply tiers do not describe different final fuel specifications. They describe the planned order in which Syngas Project develops additional certified alcohol supply.

Supply tierPrincipal pathwaysProgramme roleAdmission condition
First TierTITAN, AQUIS, IGNIS and qualified renewable e-fuel pathwaysEstablish the initial certified ethanol networkEligibility, lifecycle performance, ethanol quality, certification and chain of custody
Second TierASMARA, CUMULUS and qualified industrial or recycled-carbon streamsExpand and diversify refinery supplyApplicable regulatory recognition, lifecycle result, sustainability evidence and product quality

TITAN provides the principal first-tier base load.

AQUIS and IGNIS extend the range of renewable carbon that can be recovered and directed towards the refinery system. Qualified e-fuel pathways can contribute additional alcohol produced through renewable electricity, hydrogen and carbon routes.

ASMARA and CUMULUS extend the Misplaced Carbon Spectrum through municipal, industrial and recycled-carbon pathways. Their inclusion depends upon the applicable regulatory treatment and complete qualification evidence.

Both tiers supply the same refinery system.

Different misplaced carbon. One certified alcohol intermediate. One aviation-fuel pathway.

Why rail matters

The renewable-molecule economy will not succeed through chemistry alone. It also depends upon logistics.

Rail-system functionProgramme benefit
Ethanol aggregationCombines distributed production into refinery-scale supply
Batch traceabilityMaintains control over each certified delivery
Reduced road transportLimits dependence upon large road-tanker fleets
Predictable schedulingSupports continuous refinery operation
Strategic storageBalances production and refinery demand
Finished-fuel dispatchConnects the refinery with terminals and markets
European connectivityProvides access to Polish and international aviation-fuel logistics

Rail connectivity is not a secondary site-selection consideration.

It is part of the SAF production system.

The refinery must be able to receive certified renewable alcohol from several directions and dispatch finished fuel into the wider European market.

Why methane and SAF belong together

The TITAN rollout is sometimes described only as a SAF programme. It is larger than that.

Methanogenic sideAcetogenic side
1 GW initial renewable-methane capacity1.6 million litres/day initial 2G ethanol capacity
Energy securityPolish SAF production
Industrial gas substitutionAviation-fuel security
Dispatchable electricityRenewable diesel and naphtha
Heavy transportRenewable chemical intermediates
Resilient fuel logisticsNew refinery investment
Strong renewable-energy businessStrategic renewable-refinery business

The methane creates a strong energy business. The ethanol creates a strategic refinery business.

Together, they strengthen the resilience, flexibility and bankability of the complete platform.

Swing. Swing. Swing.

The carbon can move towards renewable gas, renewable alcohol or other fuels, chemicals and materials as markets develop.

Our delivery sequence

Syngas Project intends to build the upstream carbon, fermentation, logistics and refinery infrastructure required to establish a Polish SAF industry.

Delivery phasePrincipal outcome
ProveDeliver TITAN One and establish the first operating foundation
RepeatContinue the repeatable TITAN rollout
Establish national scaleComplete the first ten TITAN sites, cross 1 GW of renewable methane and establish 1.6 million litres/day of 2G ethanol
AggregateConnect certified ethanol through rail-based logistics and storage
Configure refiningSecure one national refinery or two complementary Polish hubs
BuildDeliver AtJ trains, laboratories, certified blending, storage and dispatch
Cross the national thresholdProduce more than one million litres/day of SAF and approximately 200,000 litres/day of renewable diesel
ExpandAdd further TITAN sites, qualified carbon pathways, refinery trains and renewable products

The refinery system will not depend upon one forest, one feedstock or one production location. It will be supplied by a growing network of renewable-carbon platforms.

TITAN begins the programme.

The AtJ refinery converts its renewable alcohol into flight.

The wider Syngas Project platform family builds out from there.

This is our destiny project

Europe has invested heavily in producing renewable electrons.

It must now build the infrastructure required to produce renewable molecules.

Aircraft cannot operate at industrial scale using electrons alone. They require energy-dense liquid fuel.

Poland has the renewable carbon, industrial capability, rail infrastructure, engineering knowledge and strategic position required to manufacture that fuel.

TITAN produces premium certified 2G ethanol. The AtJ refinery converts it into SAF, renewable diesel and additional renewable products. The wider platform family expands and protects the available carbon supply.

This is not a demonstration programme.

It is the beginning of a new Polish refinery industry with a constant 1GW of LRNG on the side.

The first ten TITAN sites establish the scale required to begin. Then the network grows: more TITAN sites, more qualified ethanol pathways, more refinery trains and more Polish renewable molecules converted into European aviation fuel.

From Forest Carbon to Hydrogen Producer Gas.

From Hydrogen Producer Gas to premium 2G ethanol.